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Power loss; Engine judder at idle speed; Fluctuati ... (Passat V (3C) 1.9 TDi DPF (BLS) 2006 - 2009)

Symptoms

• Power loss
Engine Judder at idle speed
• Fluctuating idle speed
• Black exhaust smoke
• Engine control unit:
• No fault codes are Displayed   


Cause

• Camshaft:
   • Excessive wear
   • Damaged hydraulic tappets

Solutions


• Connect the diagnostic tool
• Check the EGR valve dwell readings
• Check the mass airfl ow meter parameters

 Expected value:  1200 mg/H
 If the displayed value is: 700 mg/H


• Check the turbocharger pressure
Expected value: 2300 mbar

If the displayed value is: 1950 mbar

• Check the Fuel Injection Correction values
Expected value:  

• Cylinder 3
If the displayed value is: > 1 ml


• Swap the injectors from cylinders 1 and 3
• Adjust the injector pressure
• Check the fuel injection correction values
• If one or more symptoms are still present
• Remove the camshaft cover
• Check the camshaft for wear
• Use a dial gauge


• Inlet: 
Expected value: ≥ 61.7 mm 

• Exhaust:
Expected value: ≥ 61.7 mm 

• Unit injector camshaft:
Expected value: ≥ 40.5 mm

• Check the hydraulic tappets










If damage or wear is found renew or repair any damaged components




This post first appeared on Blog Of Car Workshop- United Kingdom, please read the originial post: here

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Power loss; Engine judder at idle speed; Fluctuati ... (Passat V (3C) 1.9 TDi DPF (BLS) 2006 - 2009)

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