Sanding corners is a very substantial challenge by woodworkers all over the world. And what makes this task more difficult is when the workpieces happen to be quite large. Attempting to carry and sand the items simultaneously can cause a dip in your output's quality. Thankfully, though, tools like a Disc sander have helped consistently solve this issue.
A Disc Sander, much like other buffing machines, is designed to level and produce a smooth texture in lumber. But it is constructed very differently. It has a circular sanding pad with a tabletop beside it for improved support while working. Most models are likewise equipped with powerful motors to get projects done quickly and efficiently.
In this week's best disc sander review, our team will evaluate the top five options currently on the market. We hope to share more about each one's best features so you develop a better understanding of how they can help simplify your life.
Disc Sander Comparison Table
disc sander | features | editor's rating | |
|---|---|---|---|
1. Delta Power Equipment Corp 31-40 Disc Sander | - Assembled with a reliable cast-iron base to increase durability and protect the tool for succumbing to damages - A comprehensive 5-year warranty package helps protect your initial investment especially in times of need | 4.2/5.0 | |
2. Shop Fox W1828 Disc Sander | - Manufacturers have enlarged the disc to be better for wide workpieces - Adjusting your subject’s orientation is simpler, thanks to an adjustable miter gauge | 4.5/5.0 | |
3. Grizzly G7297 Disc Sander | - Its powerful 1.0-horsepower motor runs smoothly, even in harsh working condition or after long hours of use - All its features demonstrate that it is an ideal tool for professionals, that also won’t cost too much | 5.0/5.0 | |
4. Bucktool BD4603 Belt Disc Sander | - You are essentially getting two tools in one for maximum versatility on a wide range of different utilities - At 33-lbs, this tool is easy to carry around and fits snuggly in most garages without issue | 4.3/5.0 | |
5. WEN 65812 Benchtop Disc Sander | - An 8-AMP motor with a 12-inch disc is the perfect combination for sanding objects smoothly and efficiently - The 2-inch dust collection port fits with a 2.5-inch hose to reduce clean up time significantly | 4.9/5.0 |
Disc Sander Reviews
1. Delta Power Equipment Corp 31-40 Disc Sander
Durability is almost always a deal-breaker in any product transaction. More so if the item costs quite a bit of money. The Delta Power Equipment Corp 31-40 Disc Sander perfectly encapsulates the point we are trying to prove. This should be a perfect option for users committed to this craft and are looking to invest in a tool capable of lasting for several years without issues.
One of the things we love most is how well-built this unit is. Its frame is made using heavy-duty cast-iron, while a reinforced table can support larger workpieces with greater ease. Even though this has made the sander slightly heavier at 80-lbs, it is a small price to pay for some added sturdiness. Moreover, the Delta Power Equipment Corp 31-40 Disc Sander uses an integrated dust collection system to keep your area free of clutter and prevent any dirt from entering its insides.
Interested consumers likewise shouldn't worry since this tool comes with a comprehensive 5-year warranty package. Users can breathe easy knowing there is always someone they can turn to in times of need.
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Cons
2. Shop Fox W1828 Disc Sander
It’s easy to see why so many people are interested in this power sander. The Shop Fox W1828 Disc Sander, even on a visual level, radiates quality and performance like no other. A deeper look will prove its potential as one of the best disc sanders probably ever.
Perhaps the first thing one will notice is its large circular sanding pad. This accessory measures about 12-inches wide and uses pressure-sensitive adhesive technology to produce a smooth texture across the wood. The size is also perfect for shaping edges and corners, squaring end-cuts, detailing work, and other sanding applications.
Beside the disc is a small precision-ground cast-iron tabletop for your workpieces. It is constructed with a deluxe miter gauge that helps support and place materials in positions most comfortable for you. Furthermore, the Shop Fox W1828 Disc Sander comes with an enlarged power switch. Several reviews have shown how easy this control is to access, especially in times of emergencies.
Overall, we love how practical all its features are. Even the minutest detail has a reason for inclusion, which only adds to its appeal. The Shop Fox W1828 Disc Sander is truly a valuable piece of equipment perfect for all your woodworking needs.
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3. Grizzly G7297 Disc Sander
Another heavyweight contender – both literally and figuratively – is the Grizzly G7297 Disc Sander. Armed with a 7.25 x 8.25-inch worktable table and cast aluminum frame, this model is built for small and large-scale projects. Additionally, it isn’t just capable of doing finishing work but also removes paint and rust, prepares metal, and levels harder materials.
Professionals have grown quite fond of this tool because of its resilience, not to mention dominating buffing strength. A 1.0-horsepower motor is a perfect complement for all sorts of different projects. And best of all, the machine runs smoothly even after long work hours, which is a true testament to the quality of this tool. The less likelihood of burnouts and overheating also preserves your investment further.
Those seeking a reliable sander, even in the harshest conditions, should definitely consider buying the Grizzly G7297 Disc Sander. Although its features are tremendously appealing, controlling the sander can be slightly challenging. As such, we recommend it more for serious users. It would slot in admirably as a go-to selection that’s not too expensive.
