Flow or Continuous Production system creates specialized production of comparable merchandise, which keeps the machines and devices busy. It is commonly related to the volume of products in high market demand. The advantage of automation is that it is available optimally through the production flow.

Under this sort of technique, the sequencing of operations may be followed throughout the production of identical items.

Various manufacturing facilities are designed to be positioned within the proximity of every other in keeping with the sequential order of numerous operations. This is performed to reduce distance and prices at some point of fabric coping. Such an arrangement is called a ‘Production Line’ or, extra popularly, ‘Assembly Line.’

Under the non-stop manufacturing procedure, there may be a requirement for fixed-path fabric coping with the devices, luxurious manipulation mechanisms, and special motive machines for different operations. All those facilities call for heavy funding, generally greater than what requires beneath intermittent production management methods.

Characteristics of Continuous Production System

The characteristics of Continuous production systems are as follows:

1) There is the standardization of product layout, the conversion manner, and the sequencing of operations.

2) Production layout sample is the guiding element for arranging machines and gadgets.

3) Standardized operations complete with the help of automatic special motive machines.

4) Output is generally voluminous, and goods produces in bulk within the expectation of massive calls in the marketplace.

5) As the operations are done in a pre-decided sequential order, the constant route cloth dealing with the device is utilized. It is one of the characteristics of continuous production system.

6) Machine capacities balance in such a way that the feeding of substances at one stop of the procedure and receipt of the completed items at the alternative end occurs continuously.

Advantages of Continuous Production System

Following are the merits of continuous production system:

1) Low Unit Cost

The elements consist of low manufacturing cost, bulk purchasing of materials, green facility utilization, low in-method inventories, low fabric handling expenses, etc. Helps with the saving of fees. It is the importance of continuous production system. It is one of the advantages of continuous production system.

2) Lower Operator Skills

The operations through machines are smooth because it requires just a few steps. It helps enhance the availability of professional labor, via which the labor price can also be decreased. It is the merits of continuous production system.

3) Simpler Managerial Control

Managerial management will become easy because the planning and controlling of production is a smooth method. It is the advantages of continuous production system. The prediction capability of the operation is excessive. The items delivers on the due date.

Disadvantages of Continuous Production System

The following are the limitations of continuous production system:

1) Difficult to Adopt

The continuous flow of technology is tough to apply as the change in output traits, product design, and output charge needs to be cleaner. It is one of the demerits of continuous production system.

2) Possibility of Stoppage of Line

There are possibilities of stoppage of lines if there is no call for any mishap within the workstation or mishap within the cloth handling equipment.

3) Balancing the Line

Some workstations work slowly, which results in loose time at some workstations. It is the disadvantages of continuous production system.

4) Low Worker Morale

The work given to the employees is identical and does not have any excitement, which results in dullness, sameness, and low morality within the workers. 

5) High Initial Cost

The machines producing special products require lots of costs in servicing and upkeep of the gadget. The machines and equipment can also tend to move obsolete.