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Porsche 997 Turbo Intercoolers Upgrade

Hello everyone , it's been a long time since I posted anything, finally found the time to post something on my blog that might interest 997 Turbo Owner's. After doing a few modifications to my own 997 Turbo I figured I would take a look at what really matters, one thing is for sure is that the factory Turbo Air Intercoolers are poorly designed , they might be almost efficient for a completely stock 997 Turbo but that's still questionable. As you can see by the pictures below the stock 997 Turbo Air Intercoolers have very thin charged air tanks in other words the charged HOT air that the turbo pushes into the Air Intercoolers on the charger side is in my opinion poorly designed in directing the Charged Air through the core efficiently, yes of course its better than having nothing and at least the 997 Turbo intercoolers really get fresh air from the outside to cool the charged air, but as the charged air enters the Intercooler it appears that most of the charged air will travel through the middle fins which means that what goes out of the intercooler is of course cooled down a little but not enough,  if you don't already know, the cooler the air that enters the intake the more power your engine will make in other words some HP gains will occur. Below is a picture showing the charged air tank on the intercooler I pointed a few arrows that tell the story. You will also notice two X's that point to the area where hardly any charged air will get there.

997 TURBO STOCK INTERCOOLER



Now I'm aware that there are far better aftermarket Air Intercoolers available on the market, made of nice aircraft grade aluminum and so on, but I always found that the fitment is not perfect, the mounting points almost never line up correctly and some modifications are almost always necessary and this is due to how these are mounted it is a complicated mounting system... I'm sure there is probably some Intercoolers that are top notch and will fit good, but you have to fork out 3K+ yes there is cheaper ones I've seen and even attempted to install but some require too many mods including a change of hoses due to again the complicated locking system of the hoses on the air intercoolers. Once again I'm sure there are perfect ones out there. But after doing some research and talking to my friendly Porsche Connections I had an opportunity to look at a 997 GT2 RS bare naked in the back end (bumpers removed and stuff) and I noticed the huge factory Intercoolers, I figured they appear to mount the same way , they look similar, they use the same hose system i said to myself? man these should fit a regular 997 Turbo... Guess what they did! With slight modifications to the Air Ducts they fit nicely, OEM fit, life can be beautiful sometimes, guess what these won't set you back 3K's it's less than half of that! The difference, both the charged air tanks and delivery tanks are much larger and much better designed in every way, the core is thicker, the tanks are bigger, much more fins, I guess Porsche engineers finally woke up, the difference is huge and this will make a huge difference on a stock or modded 997 Turbo.  Take a look at the pictures below.

997 GT2 RS INTERCOOLERS






997 STOCK INTERCOOLERS VS 997 GT2 RS INTERCOOLERS






As you can see the pictures tell the story.

The modifications involved to fit these is to drill 6 holes on the lower air ducts and cut the interior lips on the air ducts. because the core is thicker the attachment system will no longer work, I mean the upper and lower air ducts are kind of attached via a strap system, so you will have to drill holes on the lower ducts so you can attach them with tie raps. In addition the interior lips must be cut off with a utility knife so that the air ducts sit flat on the intercooler,  those are the only mods necessary. See pictures below.





Maxspeed-Motorsports.com will be offering the 997 GT2 RS Intercoolers very soon, this will be part of a power package that will include additional parts to accomodate the extra HP's. Hope you enjoyed this article.
Posted by Nello http://www.maxspeed-motorsports.com  


This post first appeared on Porsche, please read the originial post: here

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Porsche 997 Turbo Intercoolers Upgrade

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