One of the largest overhead expenses for production companies involves repair and maintenance of industrial equipment. Mechanical failure results in loss of revenue, downtime for employees, expensive servicing of Machinery and a backlog of production deadlines. An Oil Analysis Lab has the key to solving this problem. Accurate testing of industrial coolants, hydraulic fluids and lubricant oils can show exactly what machinery is susceptible to breakdown. This type of predictive analysis can save companies tens of thousands of dollars annually in repair costs.
The Science Of Oil Analysis
Petroleum-based and synthetic oils are made to last. Subjected to heat, pressure and the component parts of machinery, oils will very slowly change their molecular structure. The lubricating effect slowly diminishes, friction increases, and the oil or hydraulic fluid must be changed at regular intervals. The metal components of industrial equipment also degrade slowly over time. Tiny fragments of iron and steel become loosened, eventually ending up suspended in the lubricating fluid. Any type of exterior contaminant such as dirt, soot, grease or water also finds its way into the areas being lubricated by industrial oil.
Aging industrial oil contains the clues about what might be going wrong with any or all parts of a piece of machinery. An oil Analysis Lab takes a sample of the fluid and performs dozens of tests to see if there is an accelerated problem with a compactor, baler, compressor, electric generator or any type of equipment that uses oils as a lubricant or cooling agent.
Tests Performed At The Lab
Oil sample analysis begins with a study of the molecular composition of the fluid. The type of machinery from which the oil was extracted is important. Some machinery puts the oil under a great deal of pressure, subjecting it to very high temperatures. A compactor used to crush metal may have various settings and therefore different amounts of pressure. The number of hours per week the machinery is used is also factored in during a complete analysis of industrial oil.
A Ferro graphic analysis will show exactly what metals are suspended in the liquid. A crackle test for water will determine if there is an outside source of contamination. The oil will be compared to a sample that is brand new. The degree to which the fluid has degraded or undergone chemical metamorphosis will show whether the correct brand and type of oil is being used.
Preparing A Behavior Model
This initial test will indicate if there is an immediate problem with a particular piece of industrial equipment. Subsequent tests performed by the lab on a regular basis will show if machinery is experiencing an advanced schedule of degradation.
Setting up a program to detect machinery fault is the job of an experienced oil sampling operation. The goal is to construct a probability model the client can use to perform regular maintenance on equipment without having to stop production entirely. An oil analysis lab will work in partnership with the client to insure minimal downtime of machinery and maximum production efficiency.
TricoCorp - Is one of the leading oil analysis service provider in a USA, Familiarize yourself with the oil services we offer. We have an Oil Analysis Lab where we perform tests such as Oil Sample Analysis, coolants, lubricants, fuels testing etc. for more information please visit:- http://www.tricocorp.com
