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Refractory for Petrochemical Industry- How to Choose?

Whether it is the steel, iron, glass, or Petrochemical industries, refractory material has never missed an opportunity to become the backbone of the world’s major industrial businesses. As a result, for now, we will explain why refractories are important in the Petrochemical Industry. So, without further ado, scroll down to learn more.

Refractories & Petrochemical Industry:
Refractories play an important part in the petrochemical sector since they are often utilized in petrochemical plants for hydrocarbon processing. However, there are certain locations and equipment that necessitate the use of suitable refractories. The following are various petrochemical plant units where refractories are widely used.

– Fired heater
– Catalytic reformers and reactors
– Incinerator
– Petroleum coke calciners
– Thermal gas oxidizers
– Sulphur burners

Common Refractories Uses in Petrochemical Industry: 

Wondering what are some common types of refractories used in the petrochemical industry? Here, we have compelled a list of refractories that never fails to be a backbone for petrochemical industries. Have a look. 

High Alumina Brick

High-alumina bricks play a crucial role in the petrochemical industry due to their high refractoriness nature making it suitable for high-temperature applications like furnaces, kilns, burners, heaters and etc. As high alumina bricks are made from a mixture of high-alumina materials, they feature high resistance to thermal shock and chemical attack. 

Insulating Firebrick

Insulating fire bricks are made up of refractory ceramic materials; a blend of alumina and silica sand, they can withstand high temperatures and is low in thermal conductivity. Hence, thanks to its high strength and shock resistance properties; making it ideal for the petrochemical industry. Insulating fire bricks are also suitable for forming creative shapes and custom cavities. 

Lightweight Insulating Castable

Lightweight insulating castable is widely used in the petrochemical industry due to its excellent insulating properties, lightweight structure, and easy installation. It is made from lightweight aggregates such as vermiculite, perlite, and lightweight clay, along with other binders and additives. In the petrochemical industry, such castables are used to line various high-temperature equipment, such as furnaces, incinerators, and kilns, to conserve energy and reduce heat loss. 

High Alumina Castable


The high alumina castable is another common refractory for the petrochemical industry. High alumina castables are widely preferred refractories in the petrochemical industry for their properties like high-temperature resistance and chemical resistance. These materials are made up of several high alumina aggregates. Additionally, because they last longer and need less maintenance than other materials, high alumina castables are more cost-effective for use in petrochemical industry applications.

Find Quality Refractory Materials for Petrochemical Industry:

The following are some points to keep in mind while buying refractories for the petrochemical industry. Have a look and find quality materials.

  • First and foremost, ensure that you understand the application requirements. Before selecting a refractory material, considering the specific need of applications like required temperature, chemical environment as well as a level of resisting mechanical stress is very crucial to find the right refractories. 
  • Petrochemical refractories should have features such as thermal shock resistance, thermal cycling resistance, chemical attack resistance, thermal conductivity, and mechanical strength. 
  • The maximum use temperature of the refractory should also be over 1650°C, as this is the temperature at which many petrochemical processes occur. As a result, all refractories with a maximum use temperature greater than 1650°C are excellent for the petrochemical industry. 
  • Last but not least, The quality of refractories matters the most to get a complete advantage. Hence, make sure to get in touch with the best refractory manufacturer that helps you find suitable material for your specific application. 

Conclusion

In conclusion, If you are one of those searching for quality refractories for the petrochemical industry, gratefully your search ends with Ganeshas- the leading refractory industry. At Ganesha, we have been serving high-quality refractory products and services for several years. Furthermore, no matter what refractory material you are looking for, our team will help you find one that is ideal for your application. In case, if you have any queries, kindly contact our team today.

The post Refractory for Petrochemical Industry- How to Choose? appeared first on Ganeshas.



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