Diamond saw Blade is a very useful cutting tool and has to be preserved properly. In order to keep it in good shape and condition, you have to take a few measures. There are various factors which influence the life and efficiency of your Diamond saw blade.
Some of the most important factors that should be considered if you want to increase the life and efficiency of your diamond saw blade are listed below. If you will consider these factors properly, you will get many years of uninterrupted and flawless service from your diamond saw blade.
1. Cutting Parameter:- It is one of the most important factor which will influence the efficiency and life of your diamond blade. There are 3 important things that should be taken care of in cutting parameter. The linear speed of blade should be selected on the basis of diamond nature. The cutting depth is usually dependent on diamond abrasion, stone nature and blade stress condition. According to the current technology, it's better to go for a cutting depth between 1mm - 10 mm. Another important thing is the feeding speed. Feeding speed size affects the cutting efficiency, blade stress and cooling condition of blade area.
2. Diamond Parameter:- There are many factors which are directly related to the kind and nature of the diamond itself. Diamond grit which is usually within the range of 30/35 – 60/80 has to be selected according to the hardness of the stone. Harder the stone, finer grit should be selected. The diamond's segment concentration i.e. its distribution density should be studied properly. Diamond can have different concentration ranging from 75% to 100% and should be worked upon accordingly. Hardness of bond also affects the life and efficiency of the diamond saw blade. Go for a higher hardness of bond as it means higher wear resistance ability.
3. Force & Temperature Parameter:- There are various force and temperature effects which can increase or decrease the life and efficiency of your diamond band saw blade. The force effect i.e. where and how much force is applied on the saw also determines its life duration. The angle and direction of applying force should be adjusted properly. Temperature effect plays an important role in your saw blade efficiency. The temperature which is generated during the process of cutting is very important for its survival and efficiency. Arc temperature should be between 40-120 centigrade while the abrasive grinding temperature should be between 250-700 centigrade. Grinding damage is a common thing in diamond saw blade due to force and temperature stress. After a long period of cutting, blade is bound to undergo various abrasive wear which decreases the life and efficiency of your diamond saw blade.
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