In the industrial sector, Pumping systems account for a significant amount of energy usage. On average, the US Department of Energy estimates that figure to be at 16%, although it is much higher in some businesses. One good thing is you are not without options when it comes to reducing your pumping energy usage.

Here are 10 ways to get started.

Choose the Right Size

Oversized Pumps are one of the big problems many businesses have to deal with. Using an oversized pump results in inefficient operation. Oversized pumps also lead to excess energy usage and increased maintenance costs.

Choose an Efficient Pump

It is also important to pick a pump that is the most effective for the application. This process requires more than choosing the right size. You need to consider the power requirements, speed, drive type, and support equipment.

Optimize Pipe Size for Pumping

When you optimize the pipe size, it reduces hydraulic friction loss, and the pressure is better maintained. Some things to consider when optimizing pipe size include:

• The pipe diameter
• Length
• Characteristics
• Flow rate
• Pumping what type of fluid?

Consider Variable Speed Pumps

Although the initial cost is high, variable speed pumps often reduce energy consumption. These pumps also improve system reliability. You will likely experience a positive ROI as a result of the reduced energy consumption.

Impeller Trimming

It is possible to reduce the impeller diameter to improve performance and reduce operating costs. It is important not to trim the impeller smaller than the manufacturer’s suggestions. Over-trimming the impeller leads to negative consequences.

Proper Maintenance

Maintaining the pumps helps to keep them operating at peak efficiency. Routine maintenance and a preventative maintenance program uncover problems before they become disasters. These maintenance plans to improve the effectiveness and reduce unplanned and costly equipment outages.

Many Pumps

There may be times when using many pumps to do not improve the efficiency of the system.

Use Better Pump Seals

Any problems with the seal contaminate the environment and result in inefficient operations. Using better seal systems improves efficiency. Over time, you are likely to exceed the financial savings of making this change.

Don’t Overuse

There may be times when you are using pumps when they are not needed. Unnecessary use of pumps is a drain on energy.

Track and Adapt

There are differences from one pumping system to another. Track your pumping system and adapt to any changes within the system to improve efficiency.

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